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Sunil D. Lakhiani, Ph.D., P.E.

Managing Engineer

Human Factors

Professional Profile


Dr. Lakhiani uses his knowledge in human factors and risk perception to evaluate and investigate human errors and accident causation associated with consumer products, heavy machinery, and industrial tools and operations. He has specialized knowledge and experience in the design and evaluation of warnings and instructions for a wide array of products including sporting goods, household and industrial chemicals, industrial equipment, and consumer products. Dr. Lakhiani also uses the Consumer Product Safety Commission’s (CPSC’s) NEISS database to assess hazards and risks associated with consumer products and various common activities. He has conducted safety audits of worksites through inspections and injury-data analysis.

Dr. Lakhiani uses his background in chemical engineering and industrial engineering to investigate human factors and warnings issues relating to confined-space entry, use of chemical products, and design of chemical vessels. He also has experience in evaluating compliance with Occupational Safety and Health Act (OSHA) and the Federal Hazardous Substances Act (FHSA).

Prior to joining Exponent, Dr. Lakhiani completed his Ph.D. in Industrial and Systems Engineering, with a focus in human factors and safety in the chemical industry. As part of his dissertation, Dr. Lakhiani developed hypothetical scenarios, realistic to the chemical industry, and used them in understanding relationships between human perception and response related to near-miss reporting behavior.

  • Ph.D., Industrial and Systems Engineering, University of Wisconsin, Madison, 2007
  • M.S., Industrial and Systems Engineering, University of Wisconsin, Madison, 2003
  • B.E., Chemical Engineering, University of Mumbai, India, 2001
  • Polygon Engineering Council’s Outstanding Teaching Assistant in Industrial Engineering, 2005–2006

    • Registered Professional Engineer, Wisconsin, #40741-6
    • Certified Qualified Individual for Fall Protection; OSHA – Qualified Individual for General Industry Standards (OSHA 511)
    • Certified in DOT HM-126F Hazardous Materials Transportation

  • Hindi
  • Sindhi