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David Clayton, Ph.D., P.E.

Senior Engineer

Thermal Sciences

Professional Profile


Dr. Clayton specializes in the engineering investigation and prevention of fires and explosions by utilizing his background in combustion physics, chemical kinetics, fluid mechanics, and heat transfer. Dr. Clayton performs small, medium, and large-scale origin and cause investigations of residential, commercial, and industrial incidents. Dr. Clayton’s project experience includes investigations related to combustion equipment, melting furnace explosions, cooking equipment, natural gas and propane appliances including carbon monoxide (CO) exposure, thermal related failures of consumer products, nitro methane and fuel oil related fires, vehicles, marine vessels, and other heavy equipment including tractors. Additionally, he designs, builds, and performs ignition and flammability tests of combustible materials and gaseous mixtures.

Dr. Clayton has also investigated dust explosions and fires involving materials such as aluminum, paper, rubber, and foam. These investigations have included determining origin and cause, laboratory analysis, evaluating material dust explosion properties, and assessing facility compliance with standards and codes for the prevention and mitigation of dust explosions and fires, including OSHA’s Combustible Dust National Emphasis Program (NEP). Dr. Clayton serves as an alternate member on the National Fire Protection Association (NFPA) Technical Committee on Agricultural Dusts responsible for NFPA 61, Standard for the Prevention of Fires and Dust Explosions in Agricultural and Food Processing Facilities.

Prior to joining Exponent, Dr. Clayton was a Visiting Researcher at the Korea Institute of Machinery and Materials in Daejeon, South Korea. His research focused on experimental investigation of the propagation characteristics and instabilities of laminar edge-flames. During this time, Dr. Clayton studied advancing and retreating flame fronts in both premixed and nonpremixed configurations.

As part of his graduate work, Dr. Clayton was a Research Assistant in the Aerospace & Mechanical Engineering Department at the University of Southern California in Los Angeles. He collaborated with NASA engineers on radiation induced flows and transport phenomena by designing and conducting microgravity experiments in the 2.2 Second Drop Tower facility located at the NASA Glenn Research Center.

  • Ph.D., Mechanical Engineering, University of Southern California, 2007
  • M.S., Mechanical Engineering, University of Southern California, 2002
  • B.S., Mechanical Engineering, University of Illinois, Urbana-Champaign (with honors), 2000
  • B.A., Physics, Augustana College (summa cum laude), 1999
  • Fire Origin and Cause Determination Training (1A), State of California, Office of State Fire Marshal
  • Vehicle Fire/Arson Investigation Training (Live Burn), California Conference of Arson Investigators
  • NASA Graduate Student Researchers Program, 2003–2006
  • University of Southern California Doctoral Fellowship, 2000–2003
  • Phi Beta Kappa (member)
  • Pi Tau Sigma (member)
  • Sigma Pi Sigma (member)

    • Registered Professional Mechanical Engineer, California, #M35163
    • OSHA Hazardous Waste Operations and Emergency Response certification (29 CFR 1910.120)
    • OSHA Confined Space Entry for General Industry certification