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Case Studies: Engineering Mechanics

Recuperator Design Assessment
A recuperator can increase the efficiency of a gas-turbine propulsion engine by more than 20% through recovery of the thermal energy from the engine exhaust. Exponent, with its multidisciplinary expertise in mechanical design, fracture mechanics, materials, joining, and testing, assisted Northrop Grumman Marine Systems (formerly Westinghouse-Marine) in refining its WR-21 ICR gas turbine ship propulsion system recuperator design and construction for improved structural reliability.
Stress Analysis of Seismic-Resistant Structures
The Northridge, California earthquake on January 17, 1994 caused an estimated $15 billion damage to homes, highways, and businesses in the greater Los Angeles area. Although California leads the world in seismic-resistant structural design, civil engineering technology is tested and advanced with each successive large earthquake. During the Northridge earthquake, many welded steel special moment-resisting frame (SMRF) connections in multistory buildings fractured in a largely brittle manner, with little obvious plastic deformation. The SMRF connection, developed for use in seismically active areas, was designed to absorb energy during an earthquake through large-scale plastic deformations. Exponent assembled a team of civil, mechanical, and metallurgical engineers to determine the root cause of SMRF connection failures discovered in a five-story medical office building in Santa Monica. The analysis involved modeling of structural response to ground motion and nonlinear joint behavior under seismic loads, as well as detailed metal-lurgical evaluation of fracture surfaces. Exponent engineers identified a ductile crack initiation mechanism resulting from certain design details, a finding that is helping to improve SMRF design reliability.

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