Dandan Wu

Dandan Wu, Ph.D.

Senior Managing Engineer
Materials & Corrosion Engineering
Shanghai

Dr. Wu is a material scientist and metallurgist. She has extensive experience solving complex technical problems with assistance of multiscale material characterization tools. At Exponent, her work focuses on failure investigation of metal, ceramic, glass and polymer components, weldments, solder and solder ball grid array (BGA) related issues, plating and coatings, contamination analysis and corrosion and prevention topics. She also helps clients with material selection and heat treatment process optimization.

Dr. Wu also works closely with her colleagues in US offices to provide premium services to local Chinese medical device clients. These services include failure investigation, MRI safety and compatibility testing, fatigue and wear testing, regulatory submission assistance, risk assessment and product recall.

Prior to joining Exponent, Dr. Wu was a Principal Materials Engineer at The Timken Company, a major manufacturer of bearing and power transmission systems. She led several research and development projects including optimizing heat treatment process of bearing steels, evaluation of non-metallic inclusions and nano-scale precipitates in steels, as well as microstructure sorting using non-destructive techniques. She also served as a technical service request lead helping internal and external clients with determining root cause of component failures, offering advance material characterization solutions, bearing metallurgy consulting and steel cleanness assessment.

During her PhD, Dr. Wu studied the low-temperature gas phase nitriding and nitrocarburizing of stainless steel 316L, where enhanced corrosion resistance and improved mechanical properties of SS 316L were achieved by designing and optimizing the surface treatment processes, but also a transition in magnetic properties due to lattice expansion was investigated. She gained extensive hands-on experience during her Ph.D dissertation work, including XRD, SEM/EDS, EBSD, FIB, TEM, AFM/MFM, XPS, and AES.

CREDENTIALS & PROFESSIONAL HONORS

  • Ph.D., Materials Science and Engineering, Case Western Reserve University, 2013
  • M.S., Materials Science and Engineering, Tsinghua University, 2008
  • B.S., Materials Science and Engineering, Tsinghua University, 2005

LANGUAGES

  • Mandarin Chinese

Publications

Wu D, Kahn H, Dalton JC, Michal GM, Ernst F, Heuer AH. Orientation dependence of nitrogen supersaturation in austenitic stainless steel during low-temperature gas-phase nitriding. Acta Materialia 2014; 79:339-350.

Wu D, Kahn H, Michal GM, Ernst F, Heuer AH. Ferromagnetism in interstitially hardened austenitic stainless steel induced by low-temperature gas-phase nitriding. Scripta Materialia 2011; 65:1089–1092.

Wu D, Gong WH, Deng HJ, Li M. Magnetoelectric composite ceramics of nickel ferrite and lead zirconate titanate via in situ processing. J. Phys. D 2007; 40:5002–5005.

Wu D, Avishai A, Bedekar V, Hyde S, Heuer AH. Transmission electron diffraction investigation of white etching areas in bearing steels: A comparison between TKD and TEM. Microscopy and Microanalysis, Hartford, CT, August 2014.

Wu D, Kahn H, Michal GM, Ernst F, Heuer AH. Low-temperature gas-phase nitrocarburizing of stainless steel 316L. MS&T 2012, Pittsburgh, PA, October 2012.

Wu D, Kahn H, Michal GM, Ernst F, Heuer AH. Low-temperature gas-phase nitriding of stainless steel 316L. MS&T 2011, Columbus, OH, October 2011.

Knowledge

News & Events

CREDENTIALS & PROFESSIONAL HONORS

  • Ph.D., Materials Science and Engineering, Case Western Reserve University, 2013
  • M.S., Materials Science and Engineering, Tsinghua University, 2008
  • B.S., Materials Science and Engineering, Tsinghua University, 2005

LANGUAGES

  • Mandarin Chinese