Academic Credentials
  • Masters, Strategic Studies, US Army War College, 2017
  • Ph.D., Materials Science and Engineering, Stanford University, 2011
  • M.S., Materials Engineering, New Mexico Inst. of Mining and Technology, 1996
  • B.S., Materials Engineering, New Mexico Inst. of Mining and Technology, 1991
Professional Honors
  • 2003 R&D Award for Flexible Superconducting Tape, Los Alamos National Laboratory
  • 1997 Los Alamos Award for Excellence in Technology Transfer for Partnership Development Activity, Los Alamos National Laboratory
  • 1996 Award for Excellence in Industrial Partnerships, Los Alamos National Laboratory
  • 1991 Ashman Award for Materials Science, New Mexico Institute of Mining and Technology
  • 1989 Alpha Sigma Mu National Materials Science Honors Society
  • 1988 Tau Beta Pi National Engineering Honor Society
Professional Affiliations
  • Member – ASTM International (2022)
  • Member – International Council on Systems Engineering (2022)
  • Member – American Society of Mechanical Engineers (ASME) (2012 – Present)
  • Member – Materials Research Society (MRS) (1996 – Present)

Randy Groves, Ph.D., is a senior manager in Exponent's Metallurgical & Corrosion Engineering practice with over 30 years of experience in defense technology, materials science, semiconductors, and advanced manufacturing. He advises defense agencies, government contractors, and technology organizations on Army modernization, digital engineering, failure analysis, and technology strategy.

Army Modernization & Robotics

Dr. Groves brings a rare combination of operational military command experience and advanced materials science expertise to Army modernization and defense technology consulting. As a colonel and group director at the Army Reserve Innovation Command, he led strategic initiatives to identify and integrate emerging technologies in support of Army Futures Command, overseeing a brigade-equivalent unit and coordinating innovation efforts across five city teams within the Army Reserve's 75th Innovation Command. His combat deployments to Iraq, Afghanistan, and Kuwait included command of an engineer brigade and an engineer battalion, management of a $180M base construction project, and the deconstruction of 17 forward operating bases. Dr. Groves advises clients on robotics and autonomous systems (RAS) integration, force modernization planning, and the translation of emerging technology into operational military capability.

Digital Engineering & MBSE

Dr. Groves holds certification as an Expert Systems Engineer Professional and is a member of the International Council on Systems Engineering (INCOSE). He applies model-based systems engineering (MBSE) and the Unified Architecture Framework (UAF) to help defense clients structure complex system-of-systems problems, align technical architectures with acquisition requirements, and reduce integration risk across large programs. His experience spans the intersection of digital engineering and physical systems, enabling clients to build defensible, traceable architectures that satisfy both technical and programmatic stakeholders.

Materials Science & Failure Analysis

Dr. Groves offers deep expertise in materials science and engineering, with particular strength in thin-film deposition, materials characterization, and the investigation of material failures. His characterization toolkit includes X-ray diffraction (XRD), X-ray fluorescence (XRF), X-ray photoelectron spectroscopy (XPS), Rutherford backscattering spectrometry (RBS), secondary-ion mass spectrometry (SIMS), scanning and transmission electron microscopy (SEM/TEM), and reflection high-energy electron diffraction (RHEED). He applies these methods to investigate root causes of material degradation, coating failures, and manufacturing defects across defense, energy, and industrial applications. His research has contributed to the development of high-temperature superconducting tapes, photovoltaic absorber layers, hydrogen storage nanoparticles, and wear-resistant coatings, giving him a broad foundation for failure investigation across advanced material systems.

Semiconductors, Solar & Manufacturing

Dr. Groves has extensive hands-on experience in semiconductor process engineering and advanced manufacturing, including dielectric etch process optimization for high-volume analog integrated circuits (ICs) and the development of low-cost 3D metal printing (additive manufacturing) processes. He has applied ion beam assisted deposition (IBAD), magnetron sputtering, ion beam sputtering, electron beam evaporation, laser ablation, and chemical vapor deposition (CVD) — including flash evaporation and solid/liquid source processing — across national laboratory, academic, manufacturing, and startup environments. His work on photovoltaic (solar cell) absorber layers and metallization pastes, reflected in multiple issued U.S. patents, positions him to advise manufacturers on process yield, materials selection, and failure modes in solar cell and semiconductor fabrication.

Technology Strategy & Defense Acquisition

Dr. Groves advises organizations navigating the intersection of technology innovation and defense acquisition. His recent experience leading materials innovation under the $1B EDITS contract, founding and leading technology companies, and directing innovation strategy for the Army provides clients with a practitioner's perspective on technology transition, R&D investment prioritization, and acquisition program support. He helps defense contractors, government program offices, and technology startups translate advanced materials and manufacturing capabilities into programs of record, competitive proposals, and fielded systems. His Legion of Merit and Bronze Star Medal reflect a career of influential leadership in high-stakes, resource-constrained environments where technical credibility and strategic judgment are equally essential.

CAPABILITIES

  • Program, Portfolio & Business Leadership: Large program management; portfolio leadership; capture and business development; client relationship management; operations; resource planning; budget execution; risk management; technology strategy and transition.
  • Defense, Mission Autonomy & Digital Engineering: Army modernization; mission autonomy; PM RCI support; systems engineering; engineering management; MBSE; UAF; system-of-systems architecture; requirements, interface, and integration analysis.
  • Materials, Manufacturing & Failure Analysis: Materials engineering; metallurgy and corrosion; root-cause and failure analysis; thin films; materials characterization; semiconductor processing; photovoltaics; superconductors; additive manufacturing; process development and improvement.
  • Methods, Tools & Credentials: Lean Six Sigma Black Belt Professional; Expert Systems Engineering Professional; MATLAB; Mathematica; Python; SolidWorks; LabVIEW; Microsoft Office; XRD; XRF; XPS; RBS; SIMS; SEM/TEM; RHEED.

SELECTED TECHNICAL AUTHORITY

Inventor or co-inventor on patents and applications in metal additive manufacturing, photovoltaics, superconductors, textured substrates, and deposition. Author of 18 first-author and 37 co-authored publications in leading materials and engineering journals.

  • Selected recognition: 2003 R&D 100 Award for Flexible Superconducting Tape; Los Alamos awards for technology transfer and industrial partnerships; Ashman Award for Materials Science; Legion of Merit (2x); and Bronze Star Medal (2X).
  • Professional affiliations: International Council on Systems Engineering, American Society of Mechanical Engineers, and Materials Research Society.