Academic Credentials
  • Ph.D., Metallurgical and Materials Engineering, Colorado School of Mines, 1994
  • B.S., Metallurgical Engineering, University of Washington, 1988
Licenses & Certifications
  • Professional Engineer Metallurgical, California, #1867
  • Professional Engineer Metallurgical, Texas, #116334
Additional Education & Training
  • Instrument-rated private pilot
Professional Honors
  • ASM International Fellow, 2011
Professional Affiliations
  • ASM International (Fellow)
  • Failure Analysis Society (member)
  • International Organization on Shape Memory and Superelastic Technologies (member)
  • Independent Metallurgical Engineering Consultants of California (Past President)

Brad James, Ph.D., P.E., FASM, is a group vice president and principal engineer at Exponent with over 30 years of experience in metallurgical and corrosion engineering. He specializes in the investigation and prevention of complex failures, applying expertise in fracture mechanics, fractographic examination, and quantitative risk analysis across diverse industries. He has led multidisciplinary investigations into engineering system and component failures, addressing challenges such as material selection, design, testing, fitness for service, extent of condition, abuse, heat treatment, corrosion, and joining for global clients in transportation, utilities, oil and gas, mining, fire protection, medical device, and consumer product industries.

Dr. James has served as an adjunct professor at Stanford and Santa Clara universities, teaching several graduate-level courses that include metallurgical/materials failure analysis, fractography, fracture mechanics, mechanics of materials, and electrochemistry concepts. He is a Fellow of ASM International, the world's largest materials engineering technical society, and he has served on the editorial review board of the Journal of Failure Analysis and Prevention.

Before joining Exponent, Dr. James was a research engineer in the Materials Performance Division at the Babcock and Wilcox Research and Development Center in Alliance, Ohio. In this role he conducted fatigue, fracture, and corrosion testing and analyses of materials used in power generation and aerospace applications.

Metallurgical Failure Analysis

Dr. James has conducted thousands of metallurgical failure analysis investigations across diverse industries and applications from large steel structures to nearly microscopic medical devices and consumer products. By diagnosing material failures in these varied areas, Dr. James helps clients identify root causes, prevent future incidents, and enhance reliability and safety throughout their operations.

Utilities

Dr. James has extensive experience conducting failure and risk analyses for both gas and electric utility clients. This work has included consulting on PG&E's San Bruno pipe failure investigation, helping implement pipeline records review processes, and helping implement novel methodologies and engineering models to support electric utilities in quantifying fire risk due to wind-induced equipment failures. Dr. James has experience reporting the findings of his utility investigations in both regulatory and legal settings.

Medical Devices

Dr. James has conducted medical device failure analysis investigations for over 30 years, assisting dozens of device manufacturers in testing, assessing, and validating fatigue and corrosion performance of their implants and surgical tools. He has also taught dozens of day-long failure analysis, fracture, corrosion, and materials design courses to medical device engineers for ASM International.

Oil & Gas

Dr. James has conducted dozens of failure analysis investigations of oil and gas refinery facilities, pipelines, and associated components. He has also helped assess the fitness for service and flaw tolerance of pipelines and associated components.

Transportation, Aviation & Aerospace

Dr. James conducts failure analysis investigations involving motor vehicles, aircraft, spacecraft, and satellites. These investigations typically involve metallurgical and mechanical analyses to determine the cause of a component failure or to assess the integrity or expected lifetime of a specific component.

Expert Witness and Testimony Experience

Dr. James has been deposed or given expert testimony in over 70 matters involving product liability, intellectual property, and accident causation. He has testified in both state and federal courts, before grand juries, and in international arbitration.